Forj Medical, the medical device contract design and manufacturing organization (CDMO), has officially inaugurated its new, state-of-the-art manufacturing facility in Costa Rica. Located within the Evolution Free Zone, this nearly 5,000-square-meter site marks a significant expansion of the company’s global production footprint and reinforces its commitment to bolstering nearshore capabilities for the North American market.
The new facility is equipped with high-standard ISO Class 8 cleanrooms and features a blend of automated and manual assembly capabilities. These assets will enable Forj Medical to support the production of finished devices and complex subassemblies across several critical medical sectors, including surgical navigation, electrophysiology, diabetes management, drug delivery, and cardiovascular applications.
By establishing a presence in Costa Rica—a premier global hub for the life sciences industry home to more than 100 medical device companies—Forj Medical aims to enhance supply chain resilience for its partners. The site offers distinct logistical advantages, with its geographical proximity to the United States allowing for more agile distribution. This expansion directly supports the company’s vertically integrated CDMO model, which merges engineering, precision manufacturing, and component sourcing to guide programs seamlessly from initial development through commercialization and full-scale production.
“The opening of this new facility in Costa Rica represents an important milestone in our global manufacturing strategy,” said Ward Sokoloski, Chief Operating Officer of Forj Medical. “Our customers are looking for greater flexibility, capacity, and supply chain resilience as they bring increasingly complex medical technologies to market. Costa Rica expands the options we can provide while giving us access to a highly skilled workforce with deep experience in medical device manufacturing.”
The Costa Rica location currently employs a team of over 50 professionals. However, as part of its strategic growth plan, the company has announced intentions to continue aggressive hiring throughout the remainder of this year and into the next, with open roles spanning engineering, finance, manufacturing, and logistics.
This expansion brings Forj Medical’s global network to six facilities, including locations across North America, Singapore, and Indonesia. The company was originally formed following the high-profile merger of Intricon and Minnetronix Medical last year.
“Costa Rica is more than an additional manufacturing location for Forj Medical,” Sokoloski added. “It is an important extension of our integrated global network and gives our customers another strategic option for production while maintaining the quality, engineering rigor, and collaboration they expect from Forj Medical.”
As the company continues to scale its operations, the new site is expected to play a pivotal role in maintaining Forj Medical’s competitive edge as a partner for medical technology firms navigating the complexities of modern global supply chains.
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